China Worm Gearbox Used in Paper Industry helical worm gearbox

Merchandise Description

The gearbox  is generally utilized for low-speed and high-torque transmission products. The energy of the electrical motor, inner combustion motor or other large-speed operation is achieved through the equipment of the input shaft of the reducer meshing with the huge gear on the output shaft. The ratio of the amount of enamel is the transmission ratio.There 4 variety gearbox for paper mill,pls check the adhere to informations:

Worm/spiral bevel gearbox reducer
1. The F collection parallel shaft helical equipment reducer is made in accordance with intercontinental specialized requirements and has a substantial technological content material.
two. It will save space, is reputable and sturdy, has high overload potential, and the power can attain more than 90KW.

three. F parallel shaft helical equipment reducer has lower power use, exceptional efficiency and effectiveness as substantial as 95%.
four. Parallel shaft helical equipment reducer has lower vibration, low sound and substantial strength conserving. It is made of high-high quality metal content, rigid solid iron box, and the surface area of the equipment is higher-frequency heat treated.
5. Following precision machining, the shaft parallelism and positioning accuracy are ensured. All of this constitutes the gear transmission assembly. The reducer is geared up with different motors, forming a mechatronics, which entirely assures the quality attributes of the geared motor products.
 
2.Features:
1. Parallel output, compact structure, big transmission torque, steady operation, low sound and extended existence.
two. Set up method: foundation set up, hollow shaft installation, flange installation, torque arm set up, small flange set up.
three. The rotation direction of the enter and output of the basic two-stage is the very same, and the 3-stage is reverse another session is required for F/R mix.
four. Output manner: hollow shaft output or solid shaft output.
five. Average effectiveness: 96% for amount two, ninety four% for amount a few, and 85% for F/R mix.

 three. Technical parameters:

Speed ratio range: simple type 3.81~281.71, F/R mixture sort can reach 31434
Torque variety: two hundred~18000 Nm
Electrical power variety: .eighteen~200 kW

one. The S series helical gear worm reducer has a substantial technological content material. It has a mix of helical gear and worm gear for integrated transmission, which increases the torque and performance of the equipment. This series of products have full specs, wide speed range, good versatility, adapt to numerous installation techniques, safe and reputable functionality and long existence, and have executed intercontinental expectations.
  2. The surface area of the entire body has a warmth dissipation influence, sturdy vibration absorption, lower temperature rise and low noise.
  3. The device has good sealing efficiency and strong adaptability to the operating setting.
  4. The helical gear worm gear reducer has higher transmission accuracy, which is particularly suitable for doing work in instances with regular starting. It can be linked to numerous reducers and outfitted with a variety of sorts of motor drives. It can be put in in a 90 degree transmission operation.
placement.
  5. The important parts of the S helical gear reducer are manufactured of highly put on-resistant supplies and have been through special warmth treatment method. They have the characteristics of substantial machining precision, stable transmission, small size, huge carrying capability, and extended lifestyle.
  6. The helical gear reducer can be equipped with numerous varieties of motors, forming an electromechanical integration, which fully ensures the high quality attributes of the merchandise.
 
2.Functions:
  1. Mixture of helical equipment and worm gear, compact framework and large reduction ratio.
  2. Installation method: foot set up, hollow shaft set up, flange set up, torque arm set up, small flange set up.
  3. Input method: motor direct relationship, motor belt connection or input shaft, link flange input.
  4. Typical performance: reduction ratio of 7.5-69.39 is seventy seven% 70.forty three-288 is sixty two% S/R blend is 57%.
  5. Combine with R series to get greater velocity ratio.

three. Technological parameters:
 

Velocity ratio range: simple variety 9.ninety six~244.seventy four, S/R mix sort can reach 8608
Torque range: 43~4200 Nm
Electrical power assortment: .18~22 kW

 

About Us

ZheJiang CZPT Paper Tech

We are a China Primarily based engineering company and equipment supplier committed to provide complate solution and provide higher-price-efficiency equipments associated to inventory preparation and paper-generating industry.For several years,we have insisted on having customer’s benefit as our heart and having strict high quality-manage and innovation in the total procedure. 

With edge technology and excellent tools,we provide one particular-end support from consultation,approach design and style and optimization,manufacture,installation,commissing and personnel instruction and so on.At the identical time,we can source all kinds of inventory preparing and paper making equipment and components.Besides,we can personalized design in accordance to customers’ needs.

Our products have reputable top quality and exceptional performance and have been exported to Poland,Greece,Turkey,Iran,India,Packistan,Bangladesh,Thailand,Indonesia,Philippines,Malaysia,Vietnam,Mexico,Guatemala,Costa Rica,Columbia,Egypt etc.We have set up long-phrase cooperation romantic relationship with many paper mills and agent.

Honesty,cooperation and CZPT are critical to us.We insisted on provide our clients with higher good quality products,sincere support and very good popularity.We are appreciated for the long-time period believe in and favor from our consumers.Hope we can cooperate sincerely and make progress jointly with our new and previous consumer.

Customer’s satisfaction is our objective !

Get in touch with us to have more particulars about “Gearbox “Parallel shaft helical equipment reducer
 

US $23-1,100
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Agricultural Machinery, Paper Mill
Function: Distribution Power, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Three-Ring
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step

###

Customization:

###

Speed ratio range: basic type 3.81~281.71, F/R combination type can reach 31434
Torque range: 200~18000 Nm
Power range: 0.18~200 kW

###

Speed ratio range: basic type 9.96~244.74, S/R combination type can reach 8608
Torque range: 43~4200 Nm
Power range: 0.18~22 kW
US $23-1,100
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Agricultural Machinery, Paper Mill
Function: Distribution Power, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Three-Ring
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step

###

Customization:

###

Speed ratio range: basic type 3.81~281.71, F/R combination type can reach 31434
Torque range: 200~18000 Nm
Power range: 0.18~200 kW

###

Speed ratio range: basic type 9.96~244.74, S/R combination type can reach 8608
Torque range: 43~4200 Nm
Power range: 0.18~22 kW

Advantages and disadvantages of worm gear reducer

If you are looking for a worm gear reducer, you have come to the right place. This article will cover the pros and cons of worm gear reducers and discuss the different types available. You will learn about multi-head worm gear reducers, hollow shaft worm gear reducers as well as hypoid gear sets and motors.
worm_reducer

Hollow shaft worm gear reducer

Hollow shaft worm gear reducers are used to connect two or more rotating parts. They are available in single-axis and dual-axis versions and can be connected to various motor types. They can also have different ratios. The ratios of these gear reducers depend on the quality of the bearings and assembly process.
Hollow shaft worm gear reducers are made of bronze worm gears and cast iron hubs. The gears are lubricated with synthetic oil. They are lightweight and durable. They can be installed in various engine housings. Additionally, these gear reducers are available in a variety of sizes. The range includes 31.5, 40, 50, 63, and 75mm models. Other sizes are available upon request.
In addition to worm gear reducers, there are also helical gear reducers. These reducers can achieve very low output speeds. They are also suitable for all-around installations. In addition, the advantage of a multi-stage reducer is that it is more efficient than a single-stage gear reducer. They also feature low noise, low vibration, and low energy consumption.
Hollow shaft worm gear reducers are generally less expensive and last longer. They are also a suitable replacement for solid shaft gearboxes for machines that require high torque without compromising strength. Typical gear arrangements include worm, spur, helical and bevel gears. Gear ratio is the ratio of input torque to output torque.

Multi-head worm gear reducer

The multi-head worm gear reducer is used to reduce the speed of the machine. It uses friction to hold the worm in place while transmitting power. These gears can also be called ground worms and hardened worm gears. They are useful in conveying systems and most engineering applications.
Multiple worm reducers have a large number of gear ratios. These gear designs have a central cross-section that forms the front and rear boundaries of the worm gear. This design is a better choice than other worm gears because it is less prone to wear and can be used with a variety of motors and other electronics.
Adjustable multi-head worm gear reducer to reduce axial play. Usually, the backlash on the left and right sides of the worm is the same. However, if you need less backlash, you can buy a double lead worm gear. This design is ideal for precision applications requiring small clearances. The lead of the opposing teeth of the double worm gear is different from the right side, so the backlash can be adjusted without adjusting the center distance between the worm gears.
Worm gear reducers are available from a variety of manufacturers. Many gear manufacturers stock these gears. Since the gear ratios are standardized, there is no need to adjust the height, diameter, or length of the shaft. Worm gears have fewer moving parts, which means they require less maintenance.
worm_reducer

Hypoid Gear Set

Worm gears are the most common type of gear. While these gears are great for high-to-low ratios, hypoid gear sets are much more efficient in all ratios. This difference is due to higher torque density, better geometry and materials, and the way hypoid gears transmit force differently than worm gears.
Hypoid gear sets have curved helical teeth. This results in smooth gear meshing and little noise. This is because the hypoid gears start to slowly contact each other, but the contact progresses smoothly from tooth to tooth. This reduces friction and wears, thereby increasing the efficiency of the machine.
The main advantages of hypoid gears over worm gears are higher torque capacity and lower noise levels. Although their upfront cost may be higher, hypoid gears are more efficient than worm gears. They are able to handle higher initial inertia loads and can deliver more torque with a smaller motor. This saves money in the long run.
Another advantage of hypoid gears is the lower operating temperature. They also do not require oil lubrication or ventilation holes, reducing maintenance requirements. The hypoid gear set is maintenance-free, and the grease on the hypoid gear set lasts for decades.

Hypoid gear motor

A hypoid gear motor is a good choice for a worm gear reducer as it allows for a smaller motor and more efficient energy transfer. In fact, a 1 hp motor driving a hypoid reducer can provide the same output as a 1/2 hp motor driving a worm reducer. A study by Nissei compared two gear reduction methods and determined that a hypoid gear motor produces more torque and power than a worm reducer when using a fixed reduction ratio of 60:1. The study also showed that the 1/2 HP hypoid gear motor is more energy efficient and reduces electricity bills.
Worm reducers run hotter than hypoid gears, and the added heat can shorten their lifespan. This can cause components to wear out faster, and the motor may require more frequent oil changes. In addition, hypoid gear motors are more expensive to manufacture.
Compared to worm gears, hypoid gears offer higher efficiency and lower operating noise. However, they require additional processing techniques. They are made of bronze, a softer metal capable of absorbing heavy shock loads. Worm drives require work hardening and are less durable. Operating noise is reduced by up to 30%, and hypoid gears are less prone to breakage than bevel gears.
Hypoid gear motors are prized for their efficiency and are used in applications requiring lower torque. A unique hypoid tooth profile reduces friction. In addition, hypoid gear motors are ideal for applications where space is limited. These geared motors are often used with pulleys and levers.

R series worm gear reducer

R series worm gear reducers have a variety of characteristics that make them ideal for different applications. Its high rigidity cast iron housing and rigid side gears are designed for smooth drive and low noise. It also features high load capacity and long service life. Additionally, it can be assembled into many different configurations as required.
High efficiency, large output torque and good use efficiency. It comes in four basic models ranging from 0.12KW to 200KW. It can be matched with right angle bevel gearbox to provide large speed ratio and high torque. This combination is also suitable for low output and high torque.
worm_reducer

AGKNX Electric Worm Gear Reducer

AGKNX Electric worm gear reducers are available with NEMA C-face mounting flanges for a variety of motors. These reducers feature double lip oil seals, an aluminum alloy housing, and two bearings on the input and output shafts. These reducers are rust-proof and have epoxy paint on the inside. They are available in a variety of ratios, from 7.5:1 to 100:1.
Worm reducers are one of the most cost-effective and compact gears. These reducers increase output torque while reducing input speed. AGKNX Electric’s worm gear reducers are pre-installed with Mobil SHC634 Synthetic Gear Oil. These reducers have an internal oil gallery guide to protect the shaft. They also have a one-piece cast iron housing.
AGKNX Electric Corporation is the leading independent distributor of electric motors in the United States. They have eight strategically located warehouses, enabling them to ship most orders on the same day. They offer motors of various sizes up to 20,000 hp. They also offer a variety of motor controls and variable speed drives.
China Worm Gearbox Used in Paper Industry     helical worm gearboxChina Worm Gearbox Used in Paper Industry     helical worm gearbox
editor by czh 2022-11-26