We – EPG Team the biggest Chain and agricultural gearbox manufacturing facility in China with 5 different branches. For far more details: Mobile/whatsapp/telegram/Kakao us at: 0086-13083988828

Retaining in mind that very good support is the important to cooperating with consumers, we strive to fulfill substantial good quality expectations, provide aggressive costs and guarantee prompt shipping. ISO In 2000, EPG took the direct in gaining ISO14001 atmosphere management certification and thereafter handed the inspection of clean manufacturing and recycling economic climate, profitable the title of “Zhejiang Inexperienced Organization”.9001 accredited maker of precision roller chains. Types consist of solitary and a number of strand, hollow pin, side bow, rollerless, self-lubricating, straight sidebar, double pitch, brushed, nickel plated, armor coated, 304 stainless steel, leaf, hoist and O-ring, citrus, sorting and caterpillar roller chains. EPG is a top supplier of higher high quality, expense-efficient energy transmission factors. As our solution traces carry on to grow to satisfy our customer’s demands, our motivation to individualized client provider and on-time shipping and delivery stays second to none. 1. Apps of SINOMAC Vulcanization Autoclave

Rubber vulcanization is a chemical process at a presented stress, temperature and time for changing natural rubber into much more tough materia EPT by the addition of sulfur. These additives modify the polymer by forming cross-links (bridges) in between person polymer chains. Vulcanized materia EPT are significantly less sticky and have exceptional mechanical qualities. And vulcanization autoclave is utilised extensively for this chemical procedure. The major merchandise are galoshes, rubber tubes, cable, rubber roller, rubber ball, and many others.In this area, SINOMAC has been the leader, as we have amassed full vulcanization encounter and technologies for numerous a long time.

two. Standard Style Data

two.1 Model and Size

• Autoclave model:    SN-LHGR2550
• Effective diameter:  2500mm
• Effective duration:      5000mm

  Definition:  * Powerful diameter is the inner diameter of the autoclave.

                    * Effective length is to position to do the actual duration of the shell.

two.2 Generation Capability

• Doing work circle of autoclave: can be set in accordance to the doing work procedure
• Max dimensions of pulley:                Ø2000X5000mm

2.3 Electric Energy

• Operating voltage:          380V (AC)±5%, 3 section, 50 Hz
• Manage power:                220VAC/50Hz/24VDC

two.4 Water, Air and Steam Supply

• Cooling h2o usage:         ~4m³/h
• Cooling drinking water pressure:               min.3 bar ~ max. 6 bar
• Control air of handle tools:   5 ~ 7bar
• Steam ability:                            2t/h

2.5 Environmental Conditions

• Max. air temperature:     +50ºC
• Min air temperature:       -5ºC
• Relative Humidity:          <80%
• Altitude:                          <2000m

three. EPT Feature and Doing work Method

three.1. EPT Characteristic
Autoclaves with immediate steam: heating and pressurization are carried out with steam. This heating system is notably effective and indicated for products of large sizes and bodyweight. The temperature uniformity which normally differs in between ±2°C,the exchange capability, taking place with condensation on colder surfaces, coupled with examined installations, permit to obtain excellent benefits.

three.2 Functioning Method

3.2.1 StHangZhourd curing recipe

	Temp. setpoint	Press. setpoint	Temp. phase period	Press. step period
Segment1	T1	P1	t 1	P-t1
Segment2	T2	P2	t 2	P-t2
Segment3	T3	P3	t 3	P-t3
Segment4	T4	P4	t four	P-t4
Segment5	T5	P5	t 5	P-t5
Segment6	T6		t 6
Segment7	T7		t seven
Segment8	T8		t 8
Segment9	T9		t nine
Segment10	T10		t ten
Segment11	T11		t 11
Segment12	T12		t twelve
Segment13	T13		t 13
Segment14	T14		t 14
Segment15	T15		t 15

3.2.2 A brief curing recipe instance

4. Gear Technical Specifics

four.1 Pressure Vessel

SINOMAC Force Vessel with rapid-opening door, can be licensed to:

• CHINESE STHangZhouRD, GB150-2011
• AMERICAN STHangZhouRD ASME SEC VIII DIV.1 with ASME Certification
• EUROPEAN STHangZhouRD PED 97/23/EC with CE certification.

four.2 Door System

• The closing technique of the autoclave is the indented variety assisted with a hydraulic program, in buy to quickly and secured make a totally airtight closing.

• The total technique is composed of 3 elements: a pair of gear flange, pushed gadgets and seal ring.
• Hydraulically operated door opening and closing. It is controlled by PLC method.
• The seal ring is made of silicon rubber.
• Protection strain sensors have to prevent door opening in circumstance of force (authorized much less than .1 bars).

four.3 Thermal Insulation Program
Internal Insulation and External Insulation
We use ceramic fiber as the insulation content. The warmth transfer coefficient is quite minimal to make the warmth reduction to a bare minimum. The masking board of ceramic fiber is stainless metal. It is corrosion resistant and seems to be nice. Inner insulation design and style can get a lower strength intake, while exterior insulation design and style will get a high one particular, but a better temperature uniformity.

• Insulation:Internal insulation layer
• Insulation material:Ceramic fiber 
• Exterior sheet steel: stainless steel,1. mm
• Insulation thickness:100mm

 4.4 Heating System

• The heating technique is a oblique steam sort.
• The oblique method will be by way of stainless-steel or copper tubing sort heat exchanger positioned on the rear facet of the autoclave amongst admirer and items. The stream have to transfer from content to supporter, then transfer entrance door making use of vessel facet to substance

• Heating Exchanger material :304 Stainless-metal with aluminum fin or copper tubing aluminum fin
• Heating Exchanger variety: Multi-row finned tubing

four.5 Air Recirculating Program

• Scorching air circulating duct
  Annular air-duct placed on the two side of the autoclave inside as the ahead air supply program. This style functions make the temperature more uniform, and doing work area a lot more large.  
• The Motor supporter for circulation
  The motor is bolted to the rear of the autoclave, it drives the fan immediately.
• Parameters of circulating admirer
  Electricity:18.5KW,6-pole, 3phase
  Connecting structure:direct-connected
  Rated rotate pace:960r/min(380V/50HZ)
  Enthusiast wheel:7# centrifugal impeller(Diameter:700mm),
  Wind pressure:1000Pa,
  Flow rate:12800 M³/h.
• Shaft sealing
  Working with water cooling to ensure a long life, the shaft water cooling with different drinking water pump and flow change to be fitted to keep an eye on water flow and instantly alarm/stop the cycle if there is not adequate h2o flow.

4.6 Temperature monitoring components 
Temperature thermocouples: 2 pcs, K variety, like HMI monitoring, info-acquisition and management.

four.7 Pressure Factors

• Inlet and exhau EPT valve, proportionally controlled, Electric manage valve.
• Guide exhau EPT valve, 3-piece ball valve.
• Pressure transducer: 1
• Accuracy: +/- 50mbar
• Pressure gauge:1

four.8 Control System

• Control Method is created dependent on the investigation and growth toward rubber vulcanization processing market, including the PLC central controlling part, touch display (HIM) procedure method and community, it is a user friendly, state of the artwork, programmable digital system.
• Password safeguarded entry obtain, operator can log into the program by accessing the security login form with a identify and password.
• It is automatic managing, recording and graph the temperatures and force of the autoclave, audible alarms for substantial or minimal temperatures or pressure.
• Manual operation display makes it possible for operator take guide control temperature, pressure, and valves as permitted.
• It can insert or conserve the product working recipe, exhibit the force and temperature curve at any time and its paperless document purpose can comprehend file, help save and check of approach curve and method parameters.
• It has over-temperature and overpressure alarm and various security defense features.
• Client can run register, login and typing in item info, and comprehend intranet or distant handle. 
• Interaction to a Personal Laptop authorized (Teamviewer ), with built in software to plan, document and graph of approach in actual time.
• Web link through Team-Viewer (VPN) with our Company.

4.9 Safety Program
 

4.9.1 Mechanical basic safety interlock I
Protection restrict manage is interlocked with the lid. Employees have to change the deal with to unlock the  safety system then the lid can be opened.

4.9.2 Electrical protection interlock II
The protection system operates with protection limit handle and connects with our ECC. When staff function the reducer and security limit deal with, whilst there is pressure in the autoclave, the ECC will give a audio-light alarm.

4.9.3 Protection valves
There is one safety valves on the leading of autoclave. We have established a force restrict in the valves. When the pressure exceed the limit, the valves will perform instantly to launch the air down to a realistic pressure assortment.

5. Configurations of Autoclave

• HMI: Wenview contact display screen, ZheJiang
• PLC: Siemens
• Main electrical part : Schneider,China
• Restricted swap: Omron
• Autoclave Shell: ASME/PED/GB, SINOMAC
• EPT parts: Hualiang, China

Management cupboard according to CE stHangZhourds

six. Program EPT Check out (Oblique steam heating)

7. Packing

eight.1  The products will be properly packed / wrapped contemplating lengthy-distance ocean and land transportation and tough handling that could happen in the absence of each parties.
eight.2  Proper defense from humidity, rust, mold, scratches, shaking, and so forth, will be taken so that the items may arrive at the installation web site in good problem.
8.3  Shipping marks and warning signed will be plainly painted, and comprehensive packing li EPT (in English/Espanol) will be soundly attached, to the outdoors of the packing.

8. Autoclave Specification
 

MODEL SN-LHGR2550 VULCANIZATION AUTOCLAVE-TECHNICAL PARAMETER
No.	Description	Unit	Specifications and Parameters
one	Effective Working Diameter	mm	2500
2	Effective Working Length	mm	5000
3	Autoclave Track Distance	mm	950
four	Design Pressure	MPa	one
5	Max. Working Pressure	MPa	.8
six	Safety Valve Exhaust	MPa	.eighty five
7	Design Temperature	ºC	180
eight	Max. Working Temperature	ºC	160
nine	Temperature Uniformity at Steady State	ºC	±2
ten	Openning Door Mode	—	Hydraulic
11	Working Medium	—	Compressed Air
12	Heating Mode	—	Electric (Convection+Radiation)
13	Heating Power	KW	162
14	Quantity of Circulating Fan Motor	Established	1
15	Quantity of Circulating Fan Motor	KW	15
16	Thermocouple Type	—	Type K or J
17	Vaccum Lines	Piece	—
18	Quantity of Vaccum Pressure Transducer	Piece	—
19	StHangZhourd Control Mode	—	PLC+Laptop
20	Control Software	—	Thermal Processing Control (TPC)
21	Insulation Type	—	Interior
22	Insulation Material	—	Ceramic Fiber
23	Insulation Thickness	mm	80
24	Insulation Sheet Material	—	Stainless Steel or Aluminized Steel
twenty five	Working Environment Temperature	ºC	Min. -20ºC, ,Max. +45ºC
26	Working Environment Humidity	—	<60%
27	Power Supply	—	220/380VAC, 3P+N+PE, 50/60Hz
28	Bodyweight	KG	14990

nine. Specialist Workshop

ten. SINOMAC Global Turnkey Tasks

With the expertise of manufacture and provider for 15 several years, our expert team are in a position to supply the worldwide turnkey task, such as a specialist training. SINOMAC autoclaves can be created as ASEM, PED, EPT stHangZhourds, as nicely as our Chinese stHangZhourd.

From the SINOMAC Team, with fifteen a long time of knowledge.

 

The use of authentic products manufacturer’s (OEM) part figures or logos , e.g. CASE® and John Deere® are for reference needs only and for indicating product use and compatibility. Our organization and the detailed substitution elements contained herein are not sponsored, approved, or created by the OEM.