Product Description
Key attributes
Other attributes
Applicable Industries
Manufacturing Plant, Machinery Repair Shops, Energy & Mining
Weight (KG)
1650
Showroom Location
None
Video outgoing-inspection
Provided
Machinery Test Report
Provided
Marketing Type
Hot Product 2571
Warranty of core components
1 Year
Core Components
Gear
Place of CHINAMFG
ZheJiang , China
Condition
New
Warranty
1.5 years
Shape
Ring Gear
Standard or Nonstandard
Nonstandard
Tooth Profile
Spur
Material
Steel
Processing
Casting
Pressure Angle
20°
Brand Name
HangZhou
Product Name
custom large diameter alloy steel spur casting large ring gear
Application
Cement kiln
Gear Machining
Gear milling
Module of Gear:
8-120
OD For Gear Wheel:
MAX.13 000 mm
Height For CHINAMFG
MAX. 1200 mm
Certificate
ISO 9001:2015
Tolerance
+/-0.01mm
Heat treatment
QT
Surface Treatment
Surface Hardening or Carburizing and Quenching
Packaging and delivery
Packaging Details
Package for Cement kiln custom large diameter ring gear transmission alloy steel spur casting large ring gear is wooden box and adapts to CHINAMFG transport
Port
ZheJiang ,HangZhou or Others
Supply Ability
Supply Ability
9000 Ton/Tons per Year
OUR WORKSHOPS
OUR EQUIPMENTS
Technology Process
Material |
Carbon steel,Alloy steel |
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Structure |
Forging,casting |
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Type of gear |
spur gear,helical gear,Planetary Gear |
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Heat treatment |
Quenching and tempering |
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Process |
forging, rough machining, QT, finish machining |
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Main equipments |
hobbing,CNC machine |
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Module |
up to 200 |
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Precision of gear |
Grinding ISO Grade 5-7 & Hobbing ISO Grade 8-9 |
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Inspection |
Raw material inspection, UT,physical property test,dimension inspect |
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Application |
Mining machinery, mill, kiln and other equipment |
OUR CERTIFICATE
OUR CUSTOMER FEEDBACK
CONTACT
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Application: | Industry |
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Hardness: | Hb190-Hb300 |
Gear Position: | External Gear |
Manufacturing Method: | Cast Gear |
Toothed Portion Shape: | Spur Gear |
Material: | Steel |
Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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Can worm gears be used in precision manufacturing equipment?
Yes, worm gears can be used in precision manufacturing equipment. Here’s a detailed explanation of their use in precision manufacturing:
1. Precision Motion Control: Worm gears can provide precise motion control in manufacturing equipment. Their design allows for high gear ratios, which enables fine adjustments and precise positioning. This is particularly useful in applications where accurate and repeatable movement is required, such as CNC machines, robotic arms, and coordinate measuring machines (CMMs).
2. Load Holding and Backdriving Prevention: Worm gears have a self-locking characteristic, meaning they can hold loads in position without the need for additional brakes or clutches. This feature is advantageous in precision manufacturing equipment where holding a position is critical. The self-locking property also helps prevent backdriving, ensuring stability and accuracy during operation.
3. Compact Design: Worm gears have a compact design, which can be beneficial in space-constrained manufacturing equipment. Their worm and worm wheel configuration allows for a compact footprint, making them suitable for applications where size limitations exist.
4. High Torque Transmission: Worm gears can transmit high torque, making them suitable for heavy-duty precision manufacturing equipment. The meshing of the worm and worm wheel generates a large contact area, enabling efficient power transfer and load handling capabilities.
5. Reduced Noise and Vibration: Worm gears operate with a sliding motion rather than a rolling motion, resulting in reduced noise and vibration levels. This characteristic is advantageous in precision manufacturing equipment, as it helps maintain a quieter working environment and minimizes potential disturbances that could affect the precision of the manufacturing process.
6. Lubrication and Maintenance: Proper lubrication is crucial for the efficient and reliable operation of worm gears in precision manufacturing equipment. Lubricants help reduce friction and wear between the gear teeth, ensuring smooth and accurate motion. Regular maintenance and lubrication schedules should be followed to optimize gear performance and extend their service life.
While worm gears offer several advantages in precision manufacturing equipment, it’s important to consider the specific requirements of the application. Factors such as gear ratio, efficiency, backlash, and operating conditions should be carefully evaluated to ensure that worm gears are the appropriate choice for achieving the desired precision and performance.
Overall, worm gears can be successfully utilized in precision manufacturing equipment, providing precise motion control, load holding capabilities, compactness, and high torque transmission. When properly selected, installed, and maintained, worm gears can contribute to the accuracy, reliability, and efficiency of precision manufacturing processes.
Can worm gears be used in automotive applications?
Yes, worm gears can be used in certain automotive applications. Here’s a detailed explanation of their use in the automotive industry:
1. Steering Systems: Worm gears are commonly used in automotive steering systems, particularly in older vehicles. They can provide the necessary torque and precision for steering control. The self-locking feature of worm gears is advantageous in steering applications as it helps maintain the desired steering position even when external forces are applied. However, it’s important to note that many modern vehicles have transitioned to other steering mechanisms such as rack and pinion for improved efficiency and performance.
2. Window Regulators: Worm gears can be found in power window regulator systems in some vehicles. They help convert rotational motion into linear motion, allowing for the smooth and controlled movement of windows. Worm gears in window regulators are often paired with a mechanical linkage system to distribute the motion to multiple windows.
3. Convertible Top Mechanisms: In convertible vehicles, worm gears can be utilized in the mechanisms that raise and lower the convertible top. The high torque capabilities of worm gears make them suitable for these applications, as they can effectively handle the load of the top and ensure smooth and reliable operation.
4. Accessory Drives: Worm gears can be employed in accessory drives within the automotive engine compartment. They can be used to transfer power from the engine to various accessories such as water pumps, fuel pumps, and air compressors. However, it’s important to note that other power transmission mechanisms such as belts and pulleys or gear drives are more commonly used in modern automotive accessory drive systems due to their higher efficiency and compact design.
5. Limited-Slip Differentials: Worm gears can be incorporated into limited-slip differentials in some automotive applications. Limited-slip differentials distribute torque between the wheels to improve traction and stability. Worm gears can provide the necessary torque multiplication and torque biasing capabilities required for limited-slip differentials.
While worm gears can be found in these automotive applications, it’s important to consider that other power transmission mechanisms such as spur gears, bevel gears, and belt drives are more commonly used in modern automotive designs. These alternatives often offer higher efficiency, compactness, and better performance characteristics for automotive applications. Additionally, advancements in technology and the pursuit of lightweight and efficient designs have led to the adoption of alternative power transmission systems in many automotive applications.
Overall, while worm gears have a place in certain automotive applications, their use is more limited compared to other power transmission mechanisms commonly employed in the automotive industry.
How do you choose the right size worm gear for your application?
Choosing the right size worm gear for your application involves considering several factors to ensure optimal performance and longevity. Here are the key considerations:
Load Requirements:
Determine the maximum load that the worm gear will need to transmit. This includes both the torque (rotational force) and the axial load (force along the axis of the gear). Calculate or estimate the peak and continuous loads that the gear will experience during operation. Consider factors such as shock loads, dynamic forces, and variations in load conditions. This information will help determine the required load-carrying capacity of the worm gear.
Gear Ratio:
Determine the desired gear ratio for your application. The gear ratio determines the speed reduction and torque multiplication provided by the worm gear system. Consider the specific requirements of your application, such as the desired output speed and the torque needed to drive the load. Select a worm gear with a gear ratio that meets your application’s requirements while considering the limitations of the available gear options.
Efficiency:
Consider the efficiency requirements of your application. Worm gears typically have lower efficiency compared to other types of gears due to the sliding action between the worm and worm wheel. If efficiency is critical for your application, choose a worm gear design and materials that offer higher efficiency, such as a double enveloping worm gear.
Space Constraints:
Evaluate the available space for the worm gear assembly in your application. Consider the dimensions of the worm gear, including the diameter, length, and mounting requirements. Ensure that the chosen worm gear can fit within the available space without compromising other components or functionality.
Speed and Operating Conditions:
Consider the operating speed and environmental conditions in which the worm gear will operate. Some worm gears have speed limitations due to factors such as heat generation and lubrication requirements. Ensure that the selected worm gear is suitable for the anticipated speed range and can withstand the temperature, humidity, and other environmental factors of your application.
Manufacturing Standards and Quality:
Select a worm gear that conforms to recognized manufacturing standards and quality requirements. Look for worm gears from reputable manufacturers that offer reliable and durable products. Consider factors such as material quality, surface finish, and precision in the gear manufacturing process.
By carefully evaluating these factors and considering the specific requirements of your application, you can choose the right size worm gear that meets your performance, load, and space requirements, resulting in a reliable and efficient gear system.
editor by CX 2023-12-29